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What Are the Most Important Components Of A Cold Storage Room?

Cold storage is a facility that’s used to store food items such as fruits, vegetables, fish and meat. The temperature of the rooms can be adjusted to meet the required specifications of the individual products being stored.

Cold storage facilities work by maintaining a temperature around freezing, which is ideal for storing all kinds of food. A cold storage room has several key components:

Condensing Units

Compressor:

The compressor is a big machine that makes cold rooms work. It’s what runs the refrigerant through the system and turns it into liquid, so that the cold room can keep things cool. The compressor needs a lot of energy to run. It uses up almost all of the power in a cold room. It takes hot air in and turns it into cold air.

Condenser:

A condensing unit uses the high-pressure refrigerant and circulating water from the compressor to remove heat from the system. It changes the refrigerant from a gas to a liquid by absorbing heat, which cools both the refrigerant and circulating water. A condenser is like a radiator for your car, which keeps it from overheating. The efficiency of your condenser determines how well your cold storage plant cools its contents.

Receiver:

Once the refrigerant leaves the condenser, it passes through a component called a receiver. The high-pressure liquid refrigerant is stored in the receiver. The refrigerant then goes to an expansion valve where pressure and temperature are lowered.

Expansion Valve:

A small valve inside the system called an Expansion Valve reduces the temperature and pressure of the refrigerant. To do this, a throttling device inside the valve restricts the flow of gas as it passes through. This causes friction that produces heat and lowers both the temperature and pressure of the gas. The result is that refrigerant in the Receiver will have a higher pressure than that in the Evaporator.

Evaporator:

The Evaporator is a component that lowers the temperature of items in a refrigerator. It takes heat from the storage compartment or atmosphere that is supposed to be cooled, converts it into a gas by boiling the liquid refrigerant and then transfers the gas to a condenser. The gas cools while moving through the condenser and goes back to its liquid form. The liquid evaporates again and continues to cycle through this process until it reaches the desired temperature inside the refrigerator.

Blowers:

The cooled air is spread across the room by a fan, which creates a convection process. This cools down the room to the desired temperature.

Get in touch with Africhill today if you are looking for a manufacturer and supplier of high-quality cold rooms, freezer rooms, insulated panels, condensing units and blower coils in the African region.

Everything You Need To Know About Condensing Units

Also known as compressor unit, condensing unit is the most essential component of a cold room system. A compressor unit usually is a high side assembly of a refrigeration unit. It’s an assemblage of fan motor, condenser, compressor, controls and a mounting plate. It perform the function of a heat exchanger to cool down and liquefy the approaching coolant vapour into liquid and a fan for blowing outside air via the heat exchanger section to cool the inside of the refrigerant. Condensing units can be available in different designs and sizes ranging from small domestic appliance units to pretty large industry units employed in food & manufacturing processes.

Condenser units enable living & working in areas that were once known to be uninhabitable, heat pump offers efficient heating for temperate locales and refrigeration prolong the lifespan of unpreserved food.

Why buy condensing units from Africhill?

With years of work experience and a team of certified engineers, Africhill continues to pioneer the design & development of condensing units for different applications. We provide a complete range of indoor and outdoor condensing units for a wide range of commercial refrigeration applications.

Some of the top features & benefits of our condensing units include:

  • Integrated & innovating design
  • Simple and fast installation
  • Reduced maintenance time
  • Meeting all the global and regional regulations on energy & refrigerant
  • Large volume, high efficiency
  • Energy efficient
  • Compact structure, optimized space for room layout
  • Air cooled or water cooled condensing units for different applications.

We are offering many types of condensing units for a wide range of applications. Our condensing units are widely used in cold rooms, freezer rooms, hospitals, restaurants, canteens, fermentation rooms and other cold storage facilities. Irrespectiveof the job, we will have a cooling solution to suit your application. To know more about our condensing units, feel free to get in touch with us now!

A Guide to Buying Perfect Freezer Rooms for Your Business!

Unmatched cooling performance for effective storage! Africhill is a leading manufacturer of expertly-engineered freezer rooms, cold rooms, and top quality refrigeration rooms best suiting clients’ refrigeration applications and requirements in Africa. We have manufactured and installed a variety of freezer rooms throughout Africa for a wide variety of applications.

We offer prefabricated cold storage room construction and large cold storage catering to food processing, food retail, pharmaceuticals, hospitality, warehouses, dairy and ice cream industry, meat, chicken and fish processing industry, and various other segments.

Being the top modular cold room manufacturers in Africa, we offer the best solutions for modular cold room panels, large cold warehouses, walk in freezer rooms with insulated panels that make them energy efficient and save you money on your utility bills.

The freezer room is manufactured from flat or fluted panels and expanded Polystyrene and well-tried and tested ensuring no cold escape. If you need a pre-assembled cold room or a DIY cold room kit, look no further than Africhill cold rooms.

We can also offer you customized freezer room solutions for your specific needs, assuring you unmatched service, premium quality products, and affordability.

What To Consider When Selecting Cold Room Storage?

When you are looking for freezer room storage space, you are likely to have a specific need for the cold storage unit. There are a few things that you need to look out for to make sure that you choose the right cold storage space that is perfect for your company, or you run the risk of cold storage not being adequate, leading to the loss of a significant amount of stock.

Purpose of the cold room

For what purpose do you wish to buy a freezer room? D you need a commercial cold room for the hospitality industry needs or a laboratory cold room for pharmaceutical requirements?

Industrial freezer rooms not only safeguard farm produce, seafood, pharmaceuticals, and other agricultural supplies, they can also preserve operational IT servers and equipment whose lifespan can get affected adversely by the heat they generate.

Food processing, chemical industry, oil and gas industry, manufacturing industry, hospitality, and supermarkets find wide applications of freezer rooms that are durable, easy-to-clean, and easy-to-use.

The capacity of the cold storage

Your operational prerequisite should determine this aspect. The size of the cold storage should exceed the bulk of stock you wish to preserve. it should have ample space for shelves, racks, airflow, aisle space to roll bulk of food items in and out, etc.

The gap between the wall, ceiling, and volume of the products – all these aspects need attention. Cold rooms manufacturing companies recommend installing larger cold rooms than installing several smaller cold storage to provide the equivalent chilling facility.

Buy perfectly-engineered freezer rooms at Africhill and rest assured that they won’t break your bank.

When Do You Replace Refrigeration Condensing Units?

Commercial refrigeration units are used for different applications from medium to large. They require a sturdy and functional condensing unit. This unit contains components like fan motor, controls, compressor, condenser etc. It uses as a heat exchanger to cool down and condensate incoming refrigerant vapor into liquid. The refrigeration system has top quality fan that helps in blowing surrounding air through the heat exchanger to cool the refrigerant present inside.

Have you decided to replace condensing units instead of fixing them? Fixing problematic issues can be a bit hassle. There are so many signs your condensing units need replacement. Some of the best signs are discussed below:

Different factors can result in external condensing unit to stop working. The common reasons include improperly working compressor and coil. Compressor failure is one of the most common reasons behind the replacement.

Compressor is the heart or engine of your commercial refrigeration unit. The overall cost of compressor replacement and installation will outweigh the cost of a new condensing unit. The cost remains constant in most residential systems.

You should focus on preventive maintenance regularly, if you really want to avoid failing condenser. It’s highly suggested to take proper care and maintain the condensing unit to ensure the durability and cost savings. This way, you won’t need to replace the system often.

Usually you will see failures because of untimely maintenance and dirty condenser coils. They are major reasons behind the failures. However, replacing a compressor is expensive especially if your condensing unit is an R-22 system.

What are the factors behind condensing unit failure?

  • When making a decision on a condenser which is holding on barely, you should consider the operational time and working condition.
  • You should pay more attention to the time, electric issues and use which significantly impact on your unit’s working capacity. If one of these parts doesn’t come under the guarantee period, it’s better to contemplate the entire unit replacement.
  • If you’re using condensing units having compressor failures, you should fix them better. It’s suggested to replace the unit as soon as possible.

Why do you replace condensing unit?

Please keep in mind that repair cost is more than the price of a new unit. You should think about thoroughly and do research on replacement options.

It’s better to change the system to adapt the latest technology and advancement, if you’ve the more aged or ten years old equipment. By replacing the unit, you will get energy savings, possible refunds and assurance of another system.

Most commercial facilities owning refrigeration units put off the decision to replace the equipment instead of fixing them. They decide to consider more consistent and highly efficient equipment with state-of-the-art features for better use.

Bottom Line –

Do you want to learn more about commercial refrigeration systems and condensing units? Feel free to contact Africhill as soon as possible. We’ll help you through the installation and repair needs. For more information, please visit our website today athttps://www.aboard.co.za/condensing/.

Buy reliable quality Insulated Panels from Africhill

Africhill manufactures and supplies high-quality insulated panels. So, if you are looking for quality and reliable insulated panels then we are the one you should go for. We will be delivering you the best insulated panels, fitting your needs and requirements well. We are known for supplying first-class insulated panels to the market. Africhill is a very known and trusted manufacturer and supplier.

Africhill is the best place to get reliable and strong insulated panels. The quality of our products is just unbeatable. We with our years of experience manufactures products that fit customer’s requirements perfectly. Hence, you have landed at the right place for insulted panels. You will be amazed to find such high-quality insulated panels at a reasonable price. Africhill never compromises with the quality. For us, quality matters a lot and with the advancing world and its demands, we keep ourselves updated and manufacture advanced products accordingly.

Insulated Panels

Africhill is this industry since 1998. We have a very professional team and we offer our customers the best of the best panels. Africhill’s 70% manufacturing is for exports, hence, our products are for both local supplying and outside markets as well. With years of experience, we have become well-aware of quality products.

So be sure of outstanding insulated panels from Africhill.

Insulated Panels from Africhill: Africhill is the leading manufacturer and supplier of quality insulated panels. Our customers trust us for the reliable products we deliver to them. Africhill is a very known company and is the most chosen one for insulated panels, cold rooms, refrigeration rooms, freezer rooms. We can confidently say that our products are capable of fitting all your requirements. Our experienced team makes sure quality and the proper product reaches you. Before delivery we test the products, ensuring the right product reaches our customers.

All about our insulated panels:

The insulated panels Africhill manufactures are manufactured from quality pre-fabricated materials. We manufacture panels with EPS insulators and two-ply polyurethane is glued to chromadek AZ150 plates. All these contribute to the strength and stability of the structures. The panels have a unique tongue and groove joining method for proper stability and sealing. 

The Insulated Panels – 

Fluted insulated wall panels – Available in white beige or cream color with a density of 16DV, 20DV, 24DV, and 30DV. The length can be of any length. It has a width, covering the size of 1185m.

IBR insulated roof panels – The cover size is 986mm. The color available is beige, white, and cream. It has 12DV, 20DV, 24DV, and 30DV densities. Any length.

Our insulated panels are manufactured by professionals and you can rely on them. Neither our products nor our services will ever disappoint you. You will be amazed to get such superior insulated panels. So, choose Africhill for the premium quality products. 

Africhill has computerized machinery and line equipment for quality and mass production. Africhill is the best option to choose for strong and high-performance insulated panels.

For more details, give us a call.

Africhill will be delivering you the best quality of insulated panels.

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